bushing, ball joints, control arms, secondary retention, snap ring, patented, hydraulic, Hydra-Pneumatic Cylinders, Hydraulic Actuators, Cylinders, Pneumatic, Pneumatic Actuators, press systems, Presses, Turn-Key

HyperCyl Case Study: Control Arms and Snap Ring Solution

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HyperCyl was tasked with an application that involved the installation of both bushings and ball joints on a control arm that included secondary retention of the ball joint. Thus, the HyperCyl patented Snap Ring Mechanism was developed in 2017.   What Control Arms Do *Maintaining wheel alignment: The control arm helps to keep the wheels […]

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HyperCyl Case Study: Clinch Studs & Clinch Nuts

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A major U.S. manufacturer of automotive components contacted HyperCyl® to increase quality & speed of their finished products and free up floor space for a new assembly line. The OEM was experiencing persistent assembly interruptions due to their hydraulic Clinch Nut & Clinch Stud operations inability to monitor & relay actual insertion forces & distances. […]

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HyperCyl Case Study: Removing Hydraulics from the Equation for Assembly

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A major U.S manufacturer of braking and suspension components contacted HyperCyl® to increase quality of their finished products and free up floor space for a new assembly line. The OEM was experiencing persistent assembly interruptions due to their Hydraulic Dial Tables’ inability to monitor & relay actual insertion forces & distances. Additional floor space was […]

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HyperCyl Case Study: HyperCyl-EMA Actuator Reduces Customer Costs and Down-Time

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A food grade paper tray manufacturer contacted Aries Engineering/HyperCyl® to reduce electricity expenses when replacing (20) 30-Ton hydraulic presses. Their current hydraulic cylinders were costing them approximately $180,000 in electricity yearly, not including maintenance costs and the cost of hydraulic fluid disposal. The manufacturer chose the HyperCyl-EMA®, our Electro-Mechanical Actuator, which provided a cost savings […]

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Improving Quality and Reducing Costs In Seal Manufacturing

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A major U.S manufacturer of steel-cased, multi-element seals contacted Aries Engineering/HyperCyl® for help in reducing excessive warranty costs of their finished product. The OEM was experiencing in excess of $10 million per year in warranty claims due to their current hydraulic presses’ inability to monitor the number of elements within a given assembly. They needed […]

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Using Cleaner Technology for a Brighter Factory

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Outdated Hydraulic systems require constant maintenance and high cost pumps, Pure Pneumatic systems lack the force and controllability, Arbor Presses and Hammers exhaust my employees, Flywheels are dangerous; if these problems sound familiar you’re not alone. Why not use a clean, reliable, consistent & cost-effective product to REPLACE all of these? The Solution is HyperCyl! […]

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“Punching and Shearing” Tips and Tricks

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Aries Engineering/HyperCyl is a diversified manufacturer of Hydra-Pneumatic Cylinders, Servo Actuators, Presses, Pierce Units and Joining Systems designed for use in a wide range of assembly and forming applications. HyperCyl has a place in virtually every segment of industrial production. HyperCyl has a proven track record in thousands of applications as a clean, quiet, reliable, […]

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HyperCyl Spotlight: UTV Applications

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Roll Cage Pierce/Form: Typical End-forming and tube Piercing of UTV Roll Cage requires an Approximate Force Range 5-40 Tons depending on the details. Piercing requires internal expanding mandrels to reach long distances inside the tube body. End-forming varies dramatically based on the needs of each application but involves forming the end of tubes to various GD&T […]

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How To: Build Intelligence into Piercing for Today’s High Force/High Speed Environments

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Flexibility, performance and cost have always been key factors in today’s expanding manufacturing marketplace.  For decades hydraulic and mechanical presses were the only options for high-speed, high-force Piercing Applications. HyperCyl Hydra-Pneumatic and HyperCyl-EMA servo based systems have emerged as viable alternatives geared towards today’s lean manufacturing processes. HyperCyl also provides a much cleaner solution without the […]

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How To: Determine the Appropriate Technology for High Force/High Speed Applications

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Flexibility, performance, capital and operating costs have always been key factors in today’s expanding manufacturing marketplace. For decades hydraulics and mechanical presses were the only options for high-speed, high-force assembly and forming applications. More recently hydra-pneumatics and servo-based systems have emerged as viable low-cost alternatives. So which technology is best suited for a specific application? […]

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