HPS Series - HyperCyl
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HPS SERIES


LIMITED LIFETIME WARRANTY*

The HPS Series design provides a very compact package where space is limited or where strokes are long. The “HPS” Series satellite cylinder is a totally self-contained and cost-effective power source while permitting the working cylinder to be located up to 10 ft. from the booster/reservoir for ease of mounting/operation. Both components may be mounted in any position or attitude. Multiple working cylinders can be operated with a single booster/reservoir unit, application dependent.

Standard designs available in sizes from 1-Ton to 200-Tons. Up to 8.00″ stroke and 1.00″ power stroke available with standard designs. Customized stroke and power stroke lengths are available upon request with up to 24.00″ of Total Stroke and 6.00″ Power Stroke depending on application specifications.
Advantages:

  • Multiple mounting configurations available
  • Wide selections on strokes
  • Most overall options available in a given series
  • Initiation of power stroke anywhere within the total stroke
  • Custom strokes available
  • Custom rod ends available
  • AVAILABILITY: 4-6 WEEKS STANDARD, EXPEDITE AVAILABLE
    (CALL FOR SPECIFIC AVAILABILITY)
  • MODEL: HPS-XX-X.XX-X.XX-FH-XXXX

  • Total Strokes up to 24.00” [711mm] using 2.00” increments is standard
  • Power Strokes up to 6.00” [50mm] using 0.25” increments is standard
  • 2-piece Unit with Work Section and Booster connected via hydraulic hose – multiple fittings available; 45, 90, live swivel (robot-mounted applications). Individual components can be mounted in any position or attitude
  • 670 lbs. – 400,000 lbs. [2.9N – 1,779kN] force range using up to 100 PSI [6.9 bar] shop air.
  • Add the IntelliCyl option for Force & Distance monitoring
  • Power Retract option (-PR, pull instead of push), Total Stroke Limiter option (-TSL, adjustable mechanical stop for repeatable distance), Up to (4) Work Sections connected to (1) Booster (-FH/2, FH/3, FH/4), NFPA mounting options
  • Other options – Non-Rotate (-NR), Pneumatic Port positions 1-4, Rod Extensions, Rod thread pattern (male or female), ELT auto power stroke sensor, BSPP or “G” pneumatic porting, Fill Units, Pressure Switches, Remote Pressure Block (PB-1), Internal LVDT (-LT) or External LVDT(-LTI) and external Load Cell (-LC)
Sell Sheet: HPS Sell Sheet
Functional Description: HPS Functional Description
Hose-Fitting Specs: HPS Hose-Fitting Specs
Hose Specifications
Fill and Vent Procedures: Using HFP-1 Fill Unit
Using HFP-2 Fill Unit
Cylinder Component and Seal Callout: Cylinder Seal Replacement Instructions
Approved Pneumatic Schematics: HPS Series Pneumatic Schematics
Troubleshooting: Various Problem Solutions
Serial Number Location

























RELATED OPTIONS

(LTI) EXTERNAL LINEAR TRANSDUCER

Low Voltage Linear Transducers –VIEW
Magnetostrictive technology with Auto Tuning, non-contact, wear free, Analog, Digital, SSI, Pulse, CANopen, Profibus and Quadrature output, .0001″ resolution capable, 7-pin connector/cable. NOTE: Non-Rotate option required for addition of LTI.

-Resolution: 0.66A
-Non-linearity: +/- 0.02% over full scale
-Repeat-ability Resolution: min 2m
-Sampling Rate 2KHz
-Operating Voltage 24Vdc or 15Vdc

(LT) INTERNAL LINEAR TRANSDUCER

Integrally Mounted Low Voltage Linear Transducers –VIEW  Magnetostrictive technology with Auto Tuning, non-contact, wear free, Analog, Digital, .0001″ resolution capable, 7-pin connector/cable.

-Resolution: 0.66A
-Non-linearity: +/- 0.02% over full scale
-Repeat-ability Resolution: min 2m
-Sampling Rate 2KHz
-Operating Voltage 24Vdc or 15Vdc

(LC) LOAD CELL

Strain bridge design load cell. Load cell O.D. matches drive unit ram O.D. for a compact, integrated design. Mini Brad-Harrison style four 4-pin connector. Signal conditioner is required.

-Rated Output: 2mV/ V
-Combined Error: 0.25% of full scale
-Non-repeatability: 0.05%
-Zero Balance: 1%
-Excitation Voltage: 10VDC
-Maximum Load: 200% of full -scale (ultimate) / 150% of full scale (safe)

(BSPP) PNEUMATIC PORTING

Pneumatic porting available to order in BSPP porting. All pneumatic ports (4).

Porting of “NPT” is standard.

(AL) MECHANICAL ROD LOCK

The “AL” Rod Lock option is a locking device installed on the head end of the cylinder that provides a positive locking of the cylinder rod when air is removed from the lock. The locking action is designed where safety considerations require positive locking of the tooling/actuator when air pressure is removed from the circuit. The rod lock option is available for all 1 through 30 ton HyperCyl® cylinders. Rod Lock – 60 PSI minimum air pressure required.

(TSL) TOTAL STROKE LIMITER

The “TSL” option limits the total stroke of the cylinder, including the power stroke. Adjustment is accomplished by rotating the adjustment barrel and locking ring.

(NR) NON-ROTATE

Utilizing the flats on the external work rod, the Non-Rotate option provides a mechanical non-rotate rod/adapter plate for Anti-rotate.

Included: NR plate, NR rod, NR/FH head and fasteners.

(PR) POWER RETRACT

The Power Retract option offers customers the typical Hypercyl stroke and power stroke in the “Pull” instead of push direction. Available to order.

(BFM) BOOSTER FLANGE MOUNT

An alternate to the standard booster mounting brackets, Booster Flange mounting is available at request. BFM provides a (FH) style mounting flange similar to the Work Section for single point vertical mounting.

(S) NON-STANDARD ROD END

The cylinder rod end can be modified to adapt to customer tooling, die plates and/or just about anything else that is required. Please make your request known during the quoting process.

Standard– Female, imperial thread.

SPECIAL MOUNTING

Please contact our sales team at 734-529-8855 for more information.

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