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HYPER-VIEW PRESS INFORMATION
HyperView-Press® Monitoring System provides the easiest to use, most comprehensive and highest reliability press monitoring available. With the most consistent test results and less false failures, the HyperView-Press® will help you achieve your yield and quality objectives.
Easy Configurable Setup
Off -The-Shelf Solution
Press Monitoring Best Practices
The best practices used by the HyperView-Press® include Sciemetric’s advanced signature analysis methodology. Algorithms find specific features on a press waveform and conduct advanced analysis on those key features (e.g. initial contact point, point of bottom out, point of absolute maximum force, etc.). The analysis does not rely on the waveform’s position on the result grid as the features are identifi ed dynamically and the full feature characteristics are evaluated. This technique yields increased accuracy and better repeatability than conventional methods. Conventional press monitoring systems use basic ‘postage stamp’, ‘box function’, ‘fitting window’ or ‘peak detection’ to determine quality. These older approaches collect a limited sample of data and verify that the waveform correctly enters and exits static windows on the waveform. These approaches yield unreliable results as they fail to fully analyze each waveform feature.
Advanced Limit Management
The auto-learn function “suggests” optimal statistically derived limits for the press monitoring system. As manufacturing processes experience normal process variation, the limits of any press monitoring system will require maintenance to avoid creeping in to a “false fail” or “false pass” scenario. Sciemetric’s proprietary maintain function is designed to help in this process by using production statistics to continuously calculate optimal test limits and propose new limits that the user has the option of accepting.
The auto-learn and maintain functions have a very signifi cant impact on the integrity of the monitoring system and on its total cost of ownership.
Process Variability Compensation™
Most press monitoring systems are triggered by an absolute start. The starting point could be a PLC trigger or when the press starts. The HyperView-Press® Press analyses test results based on the initial point of contact between the ram and the part. Over time the amount of displacement required to press a part will vary.
This variability would confuse other press monitoring systems into believing that less or more displacement was required depending on the pallet dimensions. Press monitoring systems that rely on an absolute start require constant calibration. These conventional press monitoring systems tend to generate numerous false failures and manufacturing personnel lose confidence in them.
Scaleable and Flexible
Multi-RAM Monitoring Capability*
The HyperView-Press® Monitoring System has advanced synchronous data collection capabilities and supports the collection of analog data for up to four rams.
* Available on select models only. Please consult specifications.
The HyperView-Press® test systems can be seamlessly integrated into your manufacturing process. The system supports numerous communication and network options including direct Ethernet and most major fieldbus interfaces such as Interbus, Profibus and DeviceNet.