IntelliCyl General Information
 The IntelliCyl® is the successful combination of HyperCyl’s hydra-pnuematic cylinder systems and state of the art electronic technology. IntelliCyl® was designed for applications where continuous monitoring of materials and processes is critical to the successful assembly of components. IntelliCyl® consists of two options: - Low voltage Linear transducer (LVLT)
- Fully integrated Load Cell installed on the end of the cylinder rod.
Both devices provide for an analog feedback signal through an analog card to the PLC. The feedback signals indicate distance (cylinder travel) to ±.001” and force(lbs.) applied to the tooling. The ability to monitor cylinder and tooling travel and force during the assembly process allows for: Quality Improvement through in-process verification - IntelliCyl, HyperView-Press – verify dimensional stack-ups before
you do work, and monitor the assembly process while you do work - May eliminate costly EOL testing and destructive testing
- Drives quality into your assemblies. Drives out deviation
- Traceability – long-term data collection.
Standard Features: - Measure a part height (prior to assembly)
- Confirm multi-component stack-up dimension(s)
- Measure and confirm correct component(s) match-up
- Confirm end of stroke (extend/retract)
- Control distance travel durning approach and power stroke cycles
- Monitor tool wear
- Monitor and confirm I.D./O.D. tolerance fit during assembly
- With known distance values, continuously monitored individual and
multi-component finished part deviation from user set benchmarks or standards. - HPS-LT option
- HPI-LTI option
- 3 Year Warranty
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